Phone : 480-227-9297
Email : skaul@lsiconsultinggroup.com

Total Productive Maintenance - TPM

Total Productive Maintenance Increasing pressure to drive down costs and eliminate waste in all its forms across the entire Value Chain means the Continuous Improvement of your company's assets, both operational and staff related. Total Productive Maintenance (TPM) can reduce the cost of manufacturing in both discrete and process industries by ensuring that the plant and equipment operates at maximum effectiveness. Many companies, large and small, are realizing, by adopting TPM, they can achieve the competitiveness necessary to compete in a global market.

Our Autonomous Care workshops team maintenance and equipment operators together to identify and repair equipment deficiencies. With your team we help develop and implement practical Autonomous and Planned Maintenance practices to sustain improved OEE measure.

LSI's roadmap to a successful TPM implementation:

Awareness and Training

Step 1:
Announcement of TPM - Create an environment that will support the introduction of TPM.

Step 2:
Launch a formal TPM education program.

Step 3:
Create an organizational support structure.

Create Infrastructure

Step 4:
Perform assessment of equipment criticality.

Step 5:
Establish basic TPM policies and quantifiable goals.

Step 6:
TPM kick-off. "Implementation will begin at this stage".

Equipment restoration

Step 7:
Identify deficiencies and stabilize each piece of equipment to improve effectiveness.

Step 8:
Develop an autonomous maintenance program for operators.

Step 9:
Develop a planned/preventive maintenance program.

Design for TPM, advance prevention

Step 10:
Conduct training to improve operation and maintenance skills.

Step 11:
Develop TPM for new equipment management program.

Step 12:
Continuously improve to ensure complete cultural transformation.